The twelve-meter-long and 75-ton autonomous 3D printer lays down sheets of carbon fiber in various directions, layer by layer, to provide strength and rigidity to the Neutron structure.
During the manufacturing process, a fully automated control system scans the carbon composite structure for defects.
Rocket Lab specialists have reported that the use of AFP allows for a savings of over 150,000 man-hours in the construction of composite reusable rockets, making them more accessible, as well as faster and easier to produce.
The length of the two-stage partially reusable Neutron rocket will be 30 meters, with a diameter of its nose cone measuring 4.5 meters.
Rocket Lab plans to launch the first Neutron rocket in mid-2025.